Specialist coatings

    Polyurethane flooring in Johannesburg

    Cold rooms, hot-wash floors, sunlit showrooms and patios ask more of a floor than a plain epoxy can give. We specify polyurethane screeds, UV-stable topcoats, stone carpet and anti-slip finishes for them, and price them against epoxy at the same site visit.

    What the data sheets say about heat, cold and sun

    "Polyurethane" covers two quite different products, and mixing them up is how floors get specified wrong. The first is a polyurethane-cement screed, trowelled several millimetres thick. The second is a thin aliphatic polyurethane topcoat, rolled on in two coats. They solve different problems.

    Temperature is where the screed earns its place. A South African data sheet for a standard epoxy floor coating sets its permanent dry-heat limit at +50 °C and allows wet heat up to +80 °C only occasionally, such as a steam clean. A polyurethane-cement data sheet rates its product from −40 °C to +120 °C, steam cleanable at 6 to 9 mm, and says it moves with the concrete through normal heating and cooling. That is why it is the usual choice for blast freezers, cold stores, dairies, breweries and kitchens that are hosed down with hot water every night.

    Sun is the topcoat's job. Johannesburg's average UV index reaches 14 from December to February and drops to 5 in midwinter. The same screed data sheet warns that polyurethane-cement discolours under UV over time, while a South African aliphatic polyurethane coating is sold as UV resistant and non-yellowing. So a floor behind a north-facing shopfront or on a covered patio gets that topcoat, whatever is underneath.

    Where none of that applies, say a dry, shaded store that mainly takes forklifts, an industrial epoxy system is normally the cheaper and perfectly adequate answer.

    Three resins side by side

    Limits as published in each product's data sheet. "Not stated" means the sheet gives no figure, not that the product has no limit.

    Published temperature and sunlight limits for an epoxy coating, a polyurethane-cement screed and an aliphatic polyurethane topcoat
    FloorColdHeatDirect sun
    Standard epoxy coatingNot stated+50 °C permanent dry heat; up to +80 °C wet heat only occasionallyMay discolour in direct sun
    Polyurethane-cement screed−40 °C+120 °C; steam cleanable at 6–9 mmDiscolours over time under UV
    Aliphatic polyurethane topcoatNot statedNot statedUV resistant, non-yellowing

    One installation detail matters on the Highveld in winter. A July day at O.R. Tambo averages 3.5 °C at night and 15.8 °C in the afternoon, and the screed data sheet says not to lay it while the slab and air are still warming, because rising temperatures can leave pinholes. In the cold months a screed is therefore timed for the part of the day when temperatures have levelled off, and the topcoat sheet adds that the slab must be at least 10 °C and 3 °C above the dew point.

    Sources: Epoxy floor coating product data sheet, South Africa (Sept 2026): thermal resistance · Polyurethane-cement screed product data sheet (Sika Canada, June 2024) · Polyurethane floor coating product data sheet, South Africa: UV resistant, non-yellowing · Johannesburg O.R. Tambo climate normals 1991–2020, incl. average UV index.

    Four systems, one site visit

    We pick from these by what happens on the floor, not from a price list.

    Polyurethane-cement screed

    A thick, cement-filled polyurethane for floors that swing between hot and cold, take hot water or steam, or get hit with cleaning chemicals. Food production, cold rooms, dairies and commercial kitchens.

    Aliphatic polyurethane topcoat

    A thin, colour-fast finish rolled over an epoxy or PU floor wherever sunlight reaches it. Showrooms behind glass, covered patios and atriums.

    Stone carpet

    Natural stone chips in clear resin, trowelled out with no grout lines. For patios, pool edges, entrances and walkways.

    Anti-slip finishes

    Graded aggregate set into the topcoat, from a fine texture that still mops clean to a coarse one for wash bays and ramps.

    Floors that usually need one of them

    Cold rooms, freezers and chillers
    Commercial kitchens and hot-wash food areas
    Dairies, breweries, labs and chemical stores
    Showrooms and shopfronts behind big glass
    Patios, pool edges and entrance walkways
    A colour-fast recoat over sound existing epoxy

    The price swings with the build. Two coats of topcoat over a sound floor, which the South African data sheet puts at 8 to 10 m² per litre per coat, is a light job; a screed several millimetres thick on a slab that needs repairs is a heavy one. Our epoxy price guide shows the per-square-metre bands for the epoxy systems, and the site visit gives you a written figure for whichever floor fits.

    Polyurethane, stone carpet and anti-slip: your questions

    No. They are different resins with different jobs. Epoxy is hard and builds thickness, so it makes a good body coat. Polyurethane comes in two forms that matter here: a polyurethane-cement screed, several millimetres thick, for floors that see heat, cold and steam; and a thin aliphatic polyurethane topcoat that keeps its colour in sunlight. Plenty of floors combine an epoxy body with a polyurethane top.

    A polyurethane-cement screed is built for exactly that. One manufacturer's data sheet rates it from −40 °C to +120 °C and steam cleanable at 6 to 9 mm thick, and lists freezers, coolers, dairies, breweries and commercial kitchens as uses. A South African data sheet for a standard epoxy coating, by comparison, gives +50 °C as its permanent dry-heat limit, with wet heat up to +80 °C only now and then.

    The right one does. An aliphatic polyurethane topcoat is made to stay colour-fast; a South African data sheet for one lists it as UV resistant and non-yellowing. Polyurethane-cement screed is a different product and its own data sheet says it discolours under UV over time. Johannesburg's average UV index is 14 in midsummer, so any floor in direct sun gets the topcoat whatever sits underneath.

    Small natural stone or marble chips bound in clear resin and trowelled out as one continuous layer. The colour is the stone itself rather than a pigment, so it wears well, and there are no grout lines. It is usually chosen for patios, pool surrounds, entrances and walkways, where a smooth coating would look flat or get slippery.

    Usually, yes. A graded aggregate is scattered into a fresh topcoat, so it can go onto a sound existing coating when it is recoated. The grade suits the room: fine where the floor still has to mop clean, coarser for a wash bay, a ramp or a cold room where condensation forms.

    We do not publish a single per-square-metre figure for it, because the systems on this page range from a two-coat topcoat over an existing floor to a screed several millimetres thick. The thickness, the area and the state of the slab set the price, and the free on-site assessment gives you a written figure.

    Not sure which system your floor needs?

    Tell us the temperatures in the room, how it is cleaned and how much sun reaches it, and the free assessment takes it from there. Or go back to Epoxy Flooring Johannesburg.

    On the job

    From Bare Slab to Finished Floor

    Real photos and phone video from our installation team's jobs: the slab being prepared, the epoxy going down, and the finished floor. Tap any picture to see it full size.

    PrepPreparing the bare slab before coating
    PourSpreading the self-levelling epoxy with a trowel
    PourGrey self-levelling epoxy going down in a commercial unit
    PourCoated right out to the roller-door threshold
    FinishedGrey self-levelling epoxy, finished to a gloss
    FinishedFresh gloss floor, walls still taped off
    FinishedA floor drain set into the gloss finish
    FinishedLight-grey gloss floor laid around floor drains

    More photos and video in the gallery.